Industrial IoT, also known as the Industrial Internet of Things, signifies a change in how industries function. It involves linking machinery and devices to the internet for communication and data exchange. This interconnected setup allows for real-time monitoring, predictive maintenance, and improved operational efficiency. The adoption of Industrial IoT is steadily increasing, with industrial IoT accounting for 17% of all initiatives.
Moreover, 80% of businesses have integrated IoT into their operations in some capacity.
How does IIoT work?
Before we understand how IIoT works, understanding its components is highly important. The following are the components of IIoT:
Sensors: Highly versatile and affordable sensors collect environmental data across various industrial applications.
Edge Computing: Before the data is sent to the cloud, its processing occurs at the network edge. This provides faster response times and reduced bandwidth usage.
Cloud Computing: Cloud platforms store and analyse large datasets collected from IIoT devices, enabling remote access and collaboration.
Machine Learning: Machine learning is how AI algorithms learn from historical data. This helps predict future trends and automates decision-making processes.
Now that we know the core components of IIoT let’s understand how it works:
Data Collection: Smart devices and sensors are deployed throughout industrial environments to monitor various parameters, including temperature, pressure, vibration, and more.
Data Transmission: The collected data is transmitted in real-time to a centralised system or directly to the cloud for data processing.
Data Processing: The transmitted data is processed through advanced analytics and machine learning. This helps identify patterns, predict maintenance needs, and optimise operations.
Insights: The processed data provides insights that lead to enhanced decision-making, predictive maintenance, and process automation.
Automation: Based on the learnings through insights, automated systems can modify operations in real-time to enhance efficiency and, thus, productivity.
Primary considerations For adopting IIoT
The following are the significant considerations for adopting IIoT:
Network infrastructure:
A robust and reliable network infrastructure is essential to handle the large volumes of data generated by IIoT devices.
Considerations include bandwidth requirements, network security, and the ability to integrate with existing systems.
Centralised deployment and monitoring:
Centralised visibility of device connectivity is crucial for efficient monitoring and scaling of IIoT deployments.
Organisations need secure remote access to equipment and the ability to troubleshoot issues promptly.
Asset tracking and monitoring:
Implementing systems for real-time asset tracking can enhance operational efficiency and asset utilisation.
This includes monitoring the location, condition, and performance of equipment.
Strong cybersecurity:
With increased connectivity comes heightened cybersecurity risks.
Establishing robust security protocols to protect against data breaches and cyber-attacks is vital.
Scalability and future-proofing:
The chosen IIoT solutions should be scalable to accommodate future growth and technological advancements.
Consider the flexibility of the system to integrate new devices and technologies as they emerge.
Data management and analytics:
Effective data management strategies are needed to handle the influx of data from IIoT devices.
Advanced analytics can provide actionable insights but require robust data processing capabilities.
Regulatory compliance:
Ensure that IIoT implementations comply with industry regulations and standards.
This includes data privacy laws, safety regulations, and environmental standards.
Employee training and change management:
Successful adoption of IIoT requires a workforce that is trained in new technologies and processes.
Change management strategies are necessary to address resistance and foster a culture of innovation.
The role of IT in industrial IoT
IT has a huge role in Industrial IoT. Let’s discuss that in detail:
Network infrastructure:
IT is responsible for designing and maintaining the network infrastructure that enables seamless communication between IIoT devices.
This includes ensuring robust connectivity, data transmission, and security measures to protect against cyber threats.
Data management and analytics:
IT professionals manage the massive amounts of data generated by IIoT devices, using advanced analytics to extract valuable insights.
These insights drive decision-making processes, optimise operations, and predict maintenance needs.
Cybersecurity:
With the increased connectivity of IIoT devices comes a heightened risk of cyber-attacks.
IT is critical in implementing cybersecurity protocols to safeguard sensitive industrial data.
System integration:
IT ensures that IIoT systems are integrated with existing industrial processes and technologies.
This integration allows for a cohesive operation where data flows smoothly across different platforms.
Automation and control systems:
IT enables the automation of industrial processes through control systems that respond to real-time data from IIoT devices.
This leads to increased efficiency, reduced human error, and enhanced safety.
Scalability and flexibility:
As industries grow and evolve, IT ensures that IIoT systems are scalable and flexible enough to accommodate new technologies and processes.
This adaptability is critical to staying competitive in a rapidly changing market.
Regulatory compliance:
IT helps organisations navigate the complex landscape of regulations related to data privacy, safety, and environmental standards.
Compliance is essential for maintaining trust with stakeholders and avoiding legal repercussions.
Difference between IoT and IIoT
The following table shows the difference between IoT and IIoT:
IoT
IIoT
Scope
Encompasses a wide range of devices, including consumer electronics, home appliances, wearables, etc.
Specifically tailored for industrial applications such as manufacturing, energy management, and logistics.
Applications
Focuses on connecting everyday objects to the internet to collect and exchange data, primarily for personal use.
Aims to improve operational efficiency, productivity, and safety in industrial settings.
Scale
Operates on a smaller scale, involving individual devices or small networks.
Operates on large-scale networks and machine-to-machine communication.
Complexity
Tasks performed are generally simpler and don’t require high precision.
Tasks are complex, requiring high precision and robustness.
Data Volume
Handles smaller data volumes.
Handles large data volumes.
Security
Focus is more on identity and privacy than robust security measures.
Focus is more on robust security measures to protect sensitive data.
Life Cycle
Often have shorter product life cycles.
Often designed for long life cycles and high reliability.
Conclusion
In conclusion, the Industrial Internet of Things (IIoT) sector provides a paradigm-shifting environment that has the potential to disrupt a variety of businesses throughout the world completely. This fusion of cutting-edge technology, data analytics, and networking has created previously unheard-of corporate opportunities to boost operational effectiveness, optimise resource allocation, and spur innovation. Sensors, connection options, data analytics, and cybersecurity safeguards are among the essential elements of IIoT that we've covered in detail throughout this extensive book. These elements combine to form a complex ecosystem that drives industrial sectors into the future.
Tata Communications dedication to security and data privacy gives organisations the confidence to start their IIoT efforts. We protect your sensitive information and vital infrastructure with strong cybersecurity protections, reducing possible threats from linked devices and systems.
Tata Communications extensive global network and connectivity solutions also allow the seamless integration of Industrial IoT devices and apps, enabling real-time data sharing and analysis that may lead to informed decision-making and useful insights.
Explore our solution
Industrial IoT Solutions
Supporting automation and Factory 4.0 initiatives, with connected production line services and enhanced production visibility.
Cyber Security
Automate security, manage cyber risks, and improve your security effectiveness with Tata Communications.
Cloud
Establish a secure cloud-driven ecosystem that provides a one-stop platform for all your digital infrastructure requirements
Industrial IoT Solutions
Supporting automation and Factory 4.0 initiatives, with connected production line services and enhanced production visibility.
Cyber Security
Automate security, manage cyber risks, and improve your security effectiveness with Tata Communications.
Cloud
Establish a secure cloud-driven ecosystem that provides a one-stop platform for all your digital infrastructure requirements